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Capabilities

High Production Capacity

The use of saven jolter machines operating simultaneously with different patterns enables efficient large-scale production, achieving a minimum output of 3000 molds per day with consistent quality and workflow.

Multi-Pattern Flexibility

Simultaneous use of saven different patterns allows versatile production, helping foundries handle diverse casting requirements efficiently while meeting varying customer demands without frequent machine adjustments or delays.

Large Mold Capability

The machines support mold box sizes up to 560 × 560 mm with height ranging from 75 to 350 mm, enabling production of larger molds for a wide range of casting applications.

Optimized Air Pressure

Using 0.5 kg air pressure ensures proper mold hardness, preventing defects like swelling, sand wash, and weight variation, resulting in consistent casting quality and reduced chances of rejection.

Quality Control Precision

Maintaining precise control over molding parameters minimizes errors and reduces the need for rework, ensuring uniformity in production and improving the overall efficiency and reliability of casting output.

Controlled Draft Angle

Keeping draft angles within 1.5 degrees allows smooth pattern removal, reducing defects, preventing mold damage, and ensuring better mold integrity and dimensional accuracy during casting operations.

High Moulding Speed

The system achieves rates of 150 molds per hour without cores and 120 molds per hour with cores, ensuring fast production cycles suitable for high-demand and time-sensitive manufacturing needs.

Production Versatility

Three induction furnaces with capacities of 500 kg, 300 kg, and 150 kg enable flexible production, allowing the foundry to handle different casting sizes and meet varied customer requirements efficiently.

Optimized Melting

Different furnace capacities allow customized metal melting based on production needs, minimizing energy consumption by using only the required furnace, thus improving efficiency and reducing unnecessary power usage.

High Melting Output

The combined operation of all three furnaces achieves a minimum melting capacity of 2000 kg per hour, significantly boosting production rates and ensuring high throughput for large-scale casting operations.

Efficient Power Supply

An 800 KVA power supply provides stable and reliable energy for furnace operations, supporting efficient melting processes while maintaining consistent performance and contributing to overall cost-effective manufacturing.

Cost Efficiency

Selecting the appropriate furnace for different metal quantities reduces energy wastage and improves operational efficiency, leading to lower production costs and more economical use of available resources.

Alloy Adaptability

Induction furnaces can melt various metal alloys efficiently, making them ideal for foundries handling diverse materials and enabling flexibility to meet different industrial and customer-specific casting requirements.

Safety Improvements

Induction furnaces enhance safety by reducing harmful emissions and minimizing operator strain, creating a safer and more comfortable working environment while improving overall workplace ergonomics and efficiency.

PLC Core Control

PLC-controlled cold box core shooters ensure accurate and automated core production, improving consistency, reducing manual errors, and enhancing overall efficiency in the core-making process.

Sand & Binder System

The pneumatic sand transporter and PLC-based binder dosing units provide controlled and efficient material flow, ensuring proper mixing, uniform distribution, and consistent core quality during production.

Cold Core Capacity

Cold core shooters available in 5 kg, 10 kg, and 20 kg capacities allow production of different core sizes, offering flexibility to handle varied casting requirements effectively.

Flexible Production

Multiple cold core shooters enable simultaneous production of different cores, increasing productivity and allowing the foundry to meet diverse customer demands efficiently.

Hot Core System

The 12 kg hot core shooter is designed for shell core manufacturing using a heated process, ensuring strong, accurate, and high-quality cores for specialized casting needs.

High Strength Cores

Hot core shooting provides superior strength, better surface finish, and precise detailing, making it suitable for applications requiring durable and dimensionally accurate cores.
Computer Numerical Control
CNC Machine Facility

Overview

The facility is equipped with advanced CNC turning machines designed for precision machining and efficient production. These machines ensure high accuracy, consistency, and reliability in manufacturing cylindrical components.

Machine Specifications

The CNC machines include 9 turning centers with a maximum turning diameter of 350 mm and swing diameter of 600 mm. These specifications allow machining of both medium and relatively large-sized components.

Production Capability

With 9 CNC machines available, the facility supports simultaneous operations, increasing productivity and enabling timely completion of bulk and high-demand production orders.

Precision & Performance

The turning machines provide excellent dimensional accuracy and surface finish, making them suitable for high-quality component manufacturing with minimal errors and reduced rework.

Machine Manufacturer

All machines are manufactured by Macpower CNC Machines Limited, India, a well-known brand recognized for producing durable, high-performance, and technologically advanced CNC equipment.

  • Number of Machines: 9
  • Machine Type: CNC Turning
  • Turning Diameter: 350 mm
  • Swing Diameter: 600 mm
  • Make: Macpower CNC Machines Ltd.
VMC Machine Facility

Overview

The facility includes advanced Vertical Machining Center (VMC) machines designed for precision milling operations. These machines ensure high accuracy, flexibility, and efficient machining of complex components.

Machine Configuration

The VMC machine is equipped with a double pallet changer system, allowing continuous operation by enabling loading and unloading of workpieces simultaneously, thereby reducing idle time and increasing productivity.

Work Envelope

The machine offers a work envelope (table size) of 780 mm × 450 mm, allowing it to accommodate medium-sized components and perform machining operations with precision and stability.

Productivity Enhancement

The double pallet changer significantly improves production efficiency by minimizing setup time and enabling uninterrupted machining, making it ideal for high-volume and time-sensitive manufacturing processes.

Machine Manufacturer

The VMC machine is manufactured by MACPOWER CNC MACHINES, a reputed company known for delivering high-quality, reliable, and technologically advanced machining solutions.

  • Machine Type: VMC with Double Pallet Changer
  • Table Size: 780 mm × 450 mm
  • Feature: Double Pallet System
  • Make: Macpower CNC Machines
Vertical Machining Center
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